Chapter 2. Chassis Tour

This chapter provides an overview of the chassis for the CHALLENGE/Onyx deskside system; a description of the controls, connectors, and indicators; and a functional description of the backplane.

The New CHALLENGE/Onyx Deskside Components

Table 2-1 identifies the new principal components of the CHALLENGE/Onyx deskside systems as well as available options and briefly compares them with previous Crimson and Single Tower technology.

Table 2-1. The New CHALLENGE/Onyx System Components

Product/Board Name

Description

Comments/Comparison

System processor boards

 

 

IP19 (P/N 030-0249-xxx,
two processor version and
P/N 030-0250-xxx,
4 processor version)

R4400 multiprocessor CPU board

This board replaces the IP17 single processor, 50 MHz R4000 CPU in the Crimson and Single Tower systems. Not only is the IP19 board significantly faster, but it contains from two to four R4400s per CPU board. Another significant difference between the IP19 and the IP17 is that the IP17 board houses system main memory. In the CHALLENGE/Onyx system, main memory resides on the MC3 memory board.

MC3 (P/N 030-0245-xxx)

Memory board

This board replaces the MC2 memory board used in the Single Tower system. The MC3 board supports memory interleaving, which enables faster read and write accesses across the bus. The MC3 also supports up to 2 GBs per memory board. The Single Tower and Crimson systems only support up to 256 MB of RAM.

IO4 base board
(P/N 030-0240-xxx)

Basic system interface board. This board has interfaces to the SCSI bus and the Ethernet.

This board replaces the IO3 and has undergone the most changes of the base system boards as follows:

— The IO4 board provides two standard SCSI channels and up to six additional channels using SCSU mezzanine boards. The IO3 provided only two channels. In addition, many of the IO4 channels can be configured as either differential or single-ended. The IO3 provided only single-ended SCSI connections.

— The IO4 provides RS-232 support. These serial channels were previously provided through the CPU boards in the Crimson and Single Tower systems.

— The IO4 also provides an RS-422 channel, a Centronics-compatible parallel port, and the standard attachment unit interface (AUI) 15-pin Ethernet connector.

— A CHALLENGE (server) system can support up to three IO4 boards. The Single Tower and Crimson systems supported only one IO3 board.

System bus

The Ebus

The Everest bus has a bandwidth of 1.2 GB per second and is 20 times greater than the bandwidth of the MP bus in the Single Tower and Crimson systems.

I/O Subsystem

 

 

Front-loading devices (FLDs)

The CHALLENGE/Onyx drive now resides on a drive sled that mounts into a drive tray in the chassis.

The CHALLENGE/Onyx deskside system supports up to seven internal half-height drives. The Single Tower and Crimson systems supported only four drives.

Interface modules (mezzanine boards)

These boards provide a variety of additional interfaces by mounting directly to the IO4 base board. Some mezzanine (or mezz) boards provide additional SCSI channels; others, like the VCAM board, provide connections to the VMEbus and graphics subsystem.

See Figure 2-1.

VME channel adapter module (VCAM, P/N 030-0243-xxx)

This board provides the interface between the Everest system bus and the VMEBus. This board also connects the flat cable interface (FCI) module to the graphics subsystem. The VCAM mounts directly onto the IO4 base board. This board is always installed on the first IO4 board.

See Figure 2-2.

Flat Cable Interface modules (standard and short)

These boards provide additional Flat Cable Interfaces. The short FCI interface module has the same dimensions as the other mezzanine cards and supplies one FCI channel. The standard FCI interface module is physically longer and provides two channels. The long board cannot be used with a VCAM.

See Figure 2-3.

SCSI channel adapter boards

These small boards that mount directly to the SCSI bus connectors on the IO4 board are used to configure the SCSI bus for single-ended or differential operation. They are color-coded as follows: red = differential, green = single-ended.

See Figure 2-4.

IO4 Filter board

This board provides noise suppression for signals going between the IO4 board and the I/O panel. This board attaches directly to the I/O panel.

See Figure 2-5.

System Power

 

 

Offline switching (OLS) power supply

This is a 1900-watt switching power supply that converts 110 or 220 VAC without jumper modification.

The OLS converts the input voltage to 48 VDC at 37 amps, then distributes the regulated voltage to a set of backplane power boards.

Power boards

Power boards are DC-to-DC converters that take the 48 volts from the offline switching (OLS) power supply and step it down for the buses, circuit boards, and SCSI drives.

These boards connect directly to the back of the backplane. See Section 2.4, "Backplanes," for additional information.

Graphics I/O subsystem

 

 

VTX/RealityEngine2

This is the Onyx graphics board set. There are two flavors of this board set: VTX and RealityEngine2 (RE2). For a list of differences between the two graphic board sets, see Chapter 4, "Theory of Operations."

This board set replaces the RealityEngine and VGX/VGXT graphics board set for the Single Tower and Crimson systems. This board set features up to 50 percent more GE processing power.

Geometry EngineŽ
(GE10—P/N 030-0325-xxx)

Note: The VTX uses a cost-reduced version of the GE10 board, known as the GE10V (P/N 030-0363-xxx).

The GE10 processes commands and data from the host and is the first stage in the graphics pipeline.

This board replaces the GE8 in the RealityEngine board set. The GE10 has 12 GE processors compared to 8 GE processors in the GE8 board.

Display Generator
(DG2—P/N 030-0223-xxx)

The DG2 receives digital data from the Raster Memory and processes it to produce an analog signal for display.

This board is identical to the board used in the RealityEngine graphics.

Raster Memory
(RM4—P/N 030-0337-xxx)

The RM4 scans and converts triangle data into pixel data.

This board is identical to the board used in the RealityEngine graphics. However, the RE2/VTX board set does not require an RM4T board to terminate the triangle bus as in the Reality Engine. Termination takes place on the backplane in the CHALLENGE/Onyx systems.

Video Filter (EF7) board

This board supplies signal noise suppression between the graphics boards and I/O panel. This board attaches directly to the I/O panel.

See Figure 2-6.

Figure 2-1. Interface modules (mezzanine boards)

Figure 2-1 Interface modules (mezzanine boards)

Figure 2-2. VME channel adapter module (VCAM, P/N 030-0243-xxx)

Figure 2-2 VME channel adapter module (VCAM, P/N 030-0243-xxx)

Figure 2-3. Flat Cable Interface modules (standard and short)

Figure 2-3 Flat Cable Interface modules (standard and short)

Figure 2-4. SCSI channel adapter boards

Figure 2-4 SCSI channel adapter boards

Figure 2-5. IO4 Filter

Figure 2-5 IO4 Filter

Figure 2-6. Video filter (EF7)

Figure 2-6 Video filter (EF7)

Controls, Connectors, and Indicators

Figure 2-7, Figure 2-8, and Figure 2-9 show the locations of the standard controls, connectors, and indicators for the CHALLENGE/Onyx deskside systems. Table 2-2, Table 2-3, and Table 2-4describe each item.

Table 2-2. System Controls, Connectors, and Indicators

Item

Description

Power receptacle

This socket is an IEC320-C20 and accepts an IEC 320-C19 connector.

Main circuit breaker

This circuit breaker switch controls the main power supply to the chassis and protects the system from electrical damage.


The circuit breaker is 25 amps for both 110 and 220 VAC operation.

System status/controller panel

This panel provides a display of current system operating conditions, such as temperature, power, and internal hardware status. If the system crashes, the system controller will record the events leading up to the failure. You can then retrieve these error messages for analysis. See the CHALLENGE/Onyx Diagnostic Roadmap (Document No. 108-7045-xxx) for a complete description.

Fault

The amber LED lights briefly when power is applied to the System Controller. This LED remains lit until the System Controller successfully initializes and a series of power-on tests have completed.

Power on

This green LED glows when the system power switch is on and the DC power levels are normal.

OFF/ON/MGR and system key

This three-position switch and the system key enable the user to bootup the system, reset the system, and perform system administrator tasks. See the CHALLENGE/Onyx Diagnostic Roadmap (Document No. 108-7045-xxx) for a complete description.



Note: The key is the same for all system; however, the customer should make copies and keep them in a safe place. The system cannot boot without the key. In addition, to prevent possible tampering, the customer should not leave the system key in the lock during normal operation.

Figure 2-7. Front View of CHALLENGE/Onyx System with Drive Door Open

Figure 2-7 Front View of CHALLENGE/Onyx System with Drive Door Open

Figure 2-8. Rear View of CHALLENGE/Onyx Deskside System Chassis

Figure 2-8 Rear View of CHALLENGE/Onyx Deskside System Chassis

Figure 2-9. Main I/O and Graphics I/O Panels

Figure 2-9 Main I/O and Graphics I/O Panels

Table 2-3. I/O Panel Connectors

Item

Description

Keyboard/Mouse Connector

This 6-pin minicircular dual inline (DIN) connector accepts the standard Silicon Graphics keyboard cable in Onyx systems.

Parallel Port

This is a 25-pin D-sub Centronics-compatible connector.

Ethernet

This 15-pin D-sub port provides a standard Ethernet connection. See note in Section 2.2.1, "I/O Filter Boards."

RS-232

A combination of 9-pin D-sub and 8-pin circular DIN connectors provides this serial interface.

RS-422

This is a 9-pin connector.

0, 1 IN (Interrupt In)

This connector is used in multiple-system configurations to receive CPU interrupts from other CHALLENGE/Onyx deskside systems.

0, 1, 2, 3 OUT (Interrupt Out)

This connector is used in multiple-system configurations to send an interrupt to other CHALLENGE/Onyx systems.



Caution: Never remove the keyboard cable while the system is on. You may blow fuses on the main I/O panel.


I/O Filter Boards

The I/O filter boards provide the secondary I/O panels that mount on the I/O door (see Figure 2-10). The filter boards connect to additional IO4 boards (if available) on a CHALLENGE server system. The CHALLENGE deskside system may have up to three IO4 boards. A system can therefore have up to two I/O filter boards and one main I/O panel board. The I/O filter board does not have a keyboard/mouse connection. Only the main I/O panel provides this connection.

Interrupt Connectors

The interrupt connectors 0, 1 IN and O, 1, 2, 3 OUT provide the capability to transmit and receive CPU interrupts to and from other CHALLENGE/Onyx systems. A single system can generate an interrupt to a maximum of four different systems. The following sections illustrate two possible examples for their use by customer-supplied application programs.

Figure 2-10. Server System with Multiple I/O Panels

Figure 2-10 Server System with Multiple I/O Panels

Heartbeat Interrupts

In this scenario, the customer uses the interrupts as a heartbeat transmitter, involving two systems working in tandem in a master/slave configuration. In this situation, the master computer sends continuous interrupts or heartbeats to a slave system to indicate normal, healthy operation. If, for some reason, the master computer goes down and fails to transmit an interrupt to the slave system, the slave system can automatically take control of the operation.

Master Orchestrator

In another scenario, complex simulation programs may require that several computers be orchestrated to provide a comprehensive, yet cohesive, series of displays—for example, a multiple-scene flight simulation program. In this situation, different computers provide different environment, terrain, and situation scenery. A master orchestrating computer generates timed interrupts to the other systems to help signal and control the overall updating of frames and the changing of displayed events.

Table 2-4. Onyx Graphics I/O Panel Connectors

Connector

Function

S-VIDEO

Separate video. These two electrically separate output channels enable you to connect an S-video recorder on one port and an S-video monitor on the other port. The channels are interchangeable.

13W3

This output connector equals and replaces the RGB BNC connectors on earlier Silicon Graphics workstations. The 13W3 provides RGB out and logic sense for the monitor.

SYNC

This output connector provides an external sync signal for non-Silicon Graphic monitors, as required.

GEN IN

This input connector allows the system to line-lock to an external video source.

GEN OUT

This output connector enables the master sync source to loop through the system to other equipment.

ALPHA

This connector provides output for external transparent or color blending renderings.

CMPST A
CMPST B

CMPST A and B provide a composite video output signal for a recording device and monitor. The channels are equal and interchangeable.

FRAME GRAB

This input connector provides acquisition control.

SWAP READY

This input connector enables multiple systems to be slaved together to provide synchronous frame display.


CHALLENGE/Onyx Deskside System Slot Designations

Table 2-5 and Table 2-6 and Figure 2-11 and Figure 2-12 describe the slot locations for the CHALLENGE/Onyx deskside system configurations.

Table 2-5. Onyx Graphics Configuration

Slot Number

Description

1

MC3

2

IP19 CPU

3

IO4 base board (Note: An IO4 must reside in slot 3.)

4

VCAM board (Note: The VCAM mezzanine board connects to both the IO4 and the backplane.)

5

VME

6

VME

7

VME

8

GE10 (Geometry Engine) board

9

DG2 (Display Graphics) board

10

Third or fourth RM4 (Raster Manager) board

11

Second RM4 (Raster Manager) board

12

Third or fourth RM4 (Raster Manager) board

13

First RM4 (Raster Manager) board



Caution: Due to less air flow coming into slot 1 and because of the heat generated by the IP19 board, the cooler-operating MC3 must be in the first slot.



Note: The VCAM mezzanine board connects to both the IO4 board and the backplane.


Table 2-6. CHALLENGE Server Configuration Slot Designations

Slot Number

Description

1

First MC3

2

First CPU

3

Second or third CPU or second or third MC3 or second or third IO4

(See note below.)

4

Second or third CPU or second or third MC3 or second or third IO4

(See note below.)

5

IO4 Board (Note: An IO4 board must reside in slot 5.)

6

VCAM Board

7

VME

8

VME

9

VME

10

VME

11

VME



Caution: Owing to less air flow coming into slot 1 and because of the heat generated by the IP19 board, the cooler-operating MC3 must be in the first slot.



Note: The server system can have up to three CPU boards or three MC3 boards or three IO4 boards. See Chapter 3, "Configurations and Components," for a list of legal server configurations. In addition, an IO4 board must reside in slot 5.

Figure 2-11. Onyx Graphics Board Locations

Figure 2-11 Onyx Graphics Board Locations

Figure 2-12. CHALLENGE Server Board Locations

Figure 2-12 CHALLENGE Server Board Locations

Backplanes

The CHALLENGE server system uses an 11-slot backplane to provide interconnection and power to the boards in the system. The Onyx graphics system uses a 13-slot backplane. Figure 2-13 and Figure 2-14 provide illustrations of the graphics and server backplanes.

Graphics Backplane

The backplane provides two types of board connectors:

  • Slots 1 through 3 on the graphics configuration, which connect to the Everest bus, are 1.6 inches wide and use a male 560-pin Futurebus+™ Metral connector.

  • Slots 4 through 7 and 9 through 13 on the graphics configuration are 0.8 inches wide and use three 96-pin DIN connectors. Slot 8 uses a Futurebus+ Metral connector.


    Note: Slots 4 through 7 on the graphics backplane connect to the VMEbus, and slots 8 through 13 connect to the graphics bus.


Figure 2-13 illustrates the Onyx graphics backplane. Note the power board connections (505, 512, and System Controller). The power boards convert the 48 DC volts from the offline switching (OLS) power supply to the required DC voltages for the boards. See the description in Chapter 4, "Theory of Operations," for more information on power board operation.

The graphics backplane employs two 505 boards, one 512 board, and one System Controller board. The 505 board provides 5 volts for use by the boards. The 512 provides both 5 volts and 12 volts. The 12 volts supply power to the drives, VME, and graphics boards.


Note: The System Controller board is also known as the E Power board.

The System Controller board provides 1.5 VDC for the Everest bus and also provides power for the system controller. This board can plug only in the rightmost slot because the connectors are different than the other power boards.

Table 2-7 describes additional backplane connectors and jumpers.

Table 2-7. Graphics and Server Backplane Connectors and Jumpers

Connector or Jumper

Description

JTAG

This 25-pin connector is for factory use only, not for field or customer use. This connector provides an output connector for a logic analyzer.

H1, GRD1, H2

Do not change the setting of these jumpers. These headers are used by the factory to configure the system clock.

Figure 2-13. Onyx Graphics Backplane

Figure 2-13 Onyx Graphics Backplane

Server Backplane

The backplane provides two types of board connectors:

  • slots 1 through 5 on the server configuration which connect to the Everest bus, are 1.6 inches wide and use a male 560-pin metral connector

  • slots 6 through 11 on the server configuration, which connect to the VME bus, are 0.8 inches wide and use three 96-pin DIN connectors

Figure 2-14 illustrates the CHALLENGE server backplane. Note the power board connections (505, 512, and System Controller). The power boards convert the 48 DC volts from the offline switching (OLS) power supply to the required DC voltages for the boards. See the description in Chapter 4, "Theory of Operations," for more information on power board operation.

The server backplane employs one 505 board, one 512 board, and one System Controller board. The 505 board provides 5 volts for use by the boards. The 512 provides both 5 volts and 12 volts. The 12 volts supply power to the drives, VME, and graphics boards.

The System Controller board provides 1.5 VDC for the Everest bus and also provides power for the system controller. This board can plug only in the rightmost slot because the connectors are different than the other power boards.

Table 2-7 describes additional backplane connectors and jumpers.

Figure 2-14. CHALLENGE Server Backplane Connectors and Jumpers

Figure 2-14 CHALLENGE Server Backplane Connectors and Jumpers