Chapter 2. Site Preparation

This chapter describes the general activities required to prepare for the arrival and installation of a Challenge or Onyx system.

Organizing Activities

First read this chapter for an overview of site preparation activities, and then use Table 2-1 to track progress for your particular location and system. The rest of this guide provides specific details for each major activity, organized by product.

The extent of site preparation depends on the size and complexity of the ordered system. Small systems are easily installed with little or no modification to the existing site. Large systems require more preparation, with their greater requirements for power, air conditioning, and other factors. While preparing a site, always keep in mind the configuration of the equipment.

Some sites require specialized knowledge to plan and install services such as power and safety equipment. Always follow local and regional codes and recommendations while performing activities under regulation. When using consultants, verify that they are licensed and knowledgeable about local regulations.

Site preparation also involves thinking about the future. As configurations grow, site requirements change. While planning a site, consider how and when a site will need modification, and plan accordingly.

To minimize mistakes and unforeseen situations for complex sites, assign one person as a coordinator to read this guide and assign tasks. Table 2-1 is only a guideline and cannot cover all circumstances involved in site preparation. Also, many activities are interdependent and involve compromises. After the coordinator evaluates the dependencies and compromises, this guide can be divided among several people so that activities can be performed at the same time.

Start with the activities that take the longest time. Pay particular attention to activities that involve dependency on others, such as having an electrician install power circuits.

When you have completed the activities outlined in Table 2-1, the site is prepared and is ready to receive the system. To proceed, read Section 2.2, "Preparing to Receive a Shipment," then continue to the installation instructions provided for the system. See Chapter 1 for a list of documents.

Table 2-1. Site Preparation Checklist

Activity

Date
Completed

Notes

Prepare to receive shipment

__/__/__

 

required tools

__/__/__

 

size and weight of shipping cartons

__/__/__

 

assistance for moving large objects

__/__/__

 

Prepare physical location

__/__/__

 

system chassis

__/__/__

 

local devices: monitor, keyboard, mouse

__/__/__

 

expansion chassis

__/__/__

 

Check environmental conditions

__/__/__

 

air conditioning

__/__/__

 

electrical interference (EMI, ESD)

__/__/__

 

vibration

__/__/__

 

acoustics

__/__/__

 

site safety

__/__/__

 

Install power

__/__/__

 

determine power requirements

__/__/__

 

install power circuits

__/__/__

 

install safety and protection equipment

__/__/__

 

Prepare cabling for local devices

__/__/__

 

monitors

__/__/__

 

terminals

__/__/__

 

input devices

__/__/__

 

serial devices

__/__/__

 

parallel devices

__/__/__

 

networks

__/__/__

 

printers

__/__/__

 

modems

__/__/__

 


Preparing to Receive a Shipment

To prepare for the arrival of a system, plan these activities:

  • obtaining tools required to receive and install equipment

  • arranging assistance for moving large and/or heavy cartons and crates

  • checking the path to the system's destination

Tools for Receiving and Installing Systems

Use Table 2-2 to determine the tools required for each listed activity.

Table 2-2. Tools Required for Receiving and Installing Systems

Activity

Component

Tools Required

unloading crates

Deskside

pallet jack (up to 300 lbs)

 

Rackmount

forklift (can require up to a 1,500 lb capacity)

 

Vault

forklift (can require up to a 1,400 lb capacity)

opening shipping cartons or crates

Deskside

knife (to cut strapping bands)

wrench, 7/16" or adjustable

 

Rackmount, Vault

gloves (protection from crate splinters)

pliers (for stuck fasteners)

 

Monitor, destination kit

knife (to cut packing tape)

moving system

 

low-profile dolly that keeps chassis vertical;

moving blankets or wraps

installing chassis

 

under normal circumstances, no tools are required; for adding optional components, a medium slothead and a cross-recess screwdriver may be required

connecting cables

 

small slothead and cross-recess screwdrivers

stabilizing chassis (seismic protection)

Rackmount, Vault

stabilizers, 2.5" length minimum, to fit one of two types of nuts on the chassis underside:

1) 1/2-13 UNC (Unified National Coarse)

2) M-20


Arranging for Assistance

Assistance is required to:

  • receive a shipment

  • uncrate a chassis

    Rackmount and Vault chassis require assistance to unbolt and remove the crate's front panel and to remove the chassis from the crate.

  • move a chassis

    Rackmount and Vault chassis require assistance to move the chassis any distance.

Checking the Delivery Route

Walk through the proposed route for moving a system to its destination. Pay particular attention to corners, ramps, restricted doorways, low ceilings, and fixed obstructions. Table 2-3 shows the shipping dimensions of the main containers.

Table 2-3. Shipping Dimensions

System

Shipping Dimensions

 

 

 

Height

Width

Depth

Deskside

42" (107 cm)

32" (81.3 cm)

37" (94 cm)

Rackmount and Vault

74.5" (190 cm)

46" (117 cm)

59.5" (152 cm)



Caution: Always use assistance when moving equipment up or down ramps. For rackmount systems, use a minimum of three individuals. On fully configured systems, up to five people may be required to safely move the chassis. Avoid ramps that exceed a 20° angle.

For installations above or below ground floor, check that the system is within the size and weight limits of elevators or similar cargo machinery. If available, use freight blankets on elevator sides. Use straps to keep the chassis from shifting while being moved in an elevator.

For uncrated deskside chassis, the wheels work well on smooth surfaces but are not designed for carpeting and rough flooring.